Product Description
Premix Ramming Mass is used in the lining of induction furnaces. It is directly related to the heating performance of the furnaces. This is manufactured under strict supervision of qualified and experienced work force. Proper test is executed on magnetic process to assure iron free ramming mass and to assure proper composition of granules according to furnace capacity. In addition, this Premix Ramming Mass is characterized by thermal stability, corrosion resistance and wear resistance because it contains less binders and moisture compared to plastic refractories.
Features Of Premix Ramming Mass:
- Proper mixing of mass leading to optimum mixture
- Only use imported Boric Acid is used to give best results
- Consistent and longer lining and patching life
Engineered for Induction Furnace LiningThis premix ramming mass is specifically developed for lining induction furnaces, ensuring enhanced thermal stability and excellent heat resistance. Its high purity and carefully calibrated grain size offer uniform packing, which extends furnace lining life and reduces downtime for maintenance.
Optimized Physical and Chemical PropertiesWith a grain size of 0-5 mm and high bulk density (1.75-1.80 gm/cc when dry), our product maintains mechanical integrity under intense conditions. The silica content of 98-99%, very low Fe2O3, CaO, and Al2O3 impurities, and neutral refractory properties ensure reliability during melting operations.
Secure Packaging and Extended Shelf LifePackaged in robust HDPE bags, the premix ramming mass is protected from moisture, maintaining a shelf life of up to 12 months. Its premixed boric acid bonding agent simplifies handling and application, enabling end-users to achieve consistent mixing and effective lining results.
FAQ's of Premix Ramming Mass:
Q: How is this premix ramming mass applied in induction furnace lining?
A: The premix ramming mass is directly used for lining induction furnaces by ramming or compacting it evenly within the furnace shell. Its premixed boric acid acts as a binder, facilitating easier installation and ensuring a strong, cohesive refractory layer.
Q: What benefits does the high purity and low thermal expansion provide?
A: High purity (98-99% SiO2) and low thermal expansion result in superior resistance to thermal shock and corrosion, promoting longer lining life, fewer repairs, and consistent performance during metal melting.
Q: When should the premix ramming mass be replenished or replaced?
A: Replacement frequency depends on the specific operating conditions and the type of metal processed, but typically, it should be replenished when the lining shows excessive wear, cracks, or reduced insulation capacity to prevent operational disruptions and maintain safety.
Q: Where is your premix ramming mass manufactured and exported?
A: We manufacture and supply our premix ramming mass in India, with facilities to export to various international markets, ensuring reliable delivery and technical support wherever it is used.
Q: What is the process for storing this product and ensuring its shelf life?
A: Store the ramming mass in its original HDPE bags in a dry area, away from moisture and direct sunlight. Proper storage is crucial to maintain its maximum shelf life of 12 months and preserve its chemical integrity for effective application.
Q: Is this ramming mass suitable for all types of induction furnaces?
A: Yes, thanks to its neutral refractory nature, optimized grain size, and high purity, it is manufactured to perform well in a wide range of induction furnaces, making it a versatile solution across metallic melting applications.
Q: What are the advantages of having boric acid premixed as the bonding agent?
A: Premixing with boric acid simplifies the installation process, ensures uniform distribution of the bonding agent throughout the refractory mass, and enhances the physical properties of the lining, resulting in improved durability and performance.