Ramming Mass

We have been serving pour clients with a qualitative range of Ramming Mass for our highly esteemed clients. This includes acidic, neutral, premix, quartz and silica ramming mass. Quality of the same is related to the heating performance of the furnaces directly. It finds application in industries such as rail road, abrasive blasting, water purification, construction and foundry. Ramming Mass is also widely accepted in artificial granite stone industry due to the cleanliness, cut, sieve analysis, whiteness & quality. Thermal stability, corrosion resistance, chemical resistance and wear resistance ensures less binding and moisture as compared to plastic refractories. We offer this in granular and powdered form.

Key Points:

It has a longer lining & patching life.
We pack this in jumbo bags of 50 kgs each.
We have our clients spread all over India and overseas as well.
It is tested on magnetic process to make sure of iron free material.

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Neutral Ramming Mass

Price: 5000.0 INR /Ton

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Product Details:

Al2O3 Content (%) 0.8-1.5%
CaO Content (%) < 0.5%
Color White
Delivery Time 1 Week
Density 2.65 Gram per cubic centimeter(g/cm3)
Fe2O3 (%) 0.05%
Main Domestic Market All India
Material Other, Quartzite Mix
MgO % 2-3%
Minimum Order Quantity 25
Packaging Details Jumbo bags/50 kg bags
Price 5000.0 INR
Refractoriness > 1700C
Sample Available Yes
Sample Policy Free samples are available
Shape Other, Granules / Powder
SiO2 Content (%) 98% Min
Supply Ability 2000 Per Day
Types of Refractories Neutral Refractory
Unit of Measure Ton/Tons
Unit of Price Ton/Tons

Neutral Ramming Mass is used in the lining of induction furnaces. Quality of this is directly related to the heating performance of the furnaces. Offered ramming mass is manufactured by our expert professionals using excellent quality material. Widely used in industries like construction, abrasive blasting, rail road, water purification and foundry, the offered Neutral Ramming Mass is examined by our expert professionals.

Features Of Neutral Ramming Mass:

Longer lining & patching life
Accurate composition
Purity

Superior Lining Solution for Furnaces

Neutral Ramming Mass is specifically tailored for the demanding environments of induction and arc furnaces. Its high-purity quartzite base and optimal grain size offer exceptional thermal stability, making it suitable for both acid and basic lining applications. The product resists slag attack and chemical reactions, ensuring longevity and efficiency for your furnace operations.

Customizable for Diverse Applications

Whether you require powder or granular form, the Neutral Ramming Mass can be supplied in the grain size that best matches your requirements. This versatility makes it ideal for various furnace designs and capacities, maintaining consistent quality with advanced packing options like 25 kg, 50 kg HDPE bags, or jumbo sacks for bulk storage.

FAQ's of Neutral Ramming Mass:

Q: How is Neutral Ramming Mass applied in induction and arc furnaces?

A: Neutral Ramming Mass is used as a refractory lining material in both induction and arc furnaces. It is either rammed manually or with pneumatic tools to form a dense, monolithic lining that resists slag and extreme temperatures encountered during metal melting processes.

Q: What are the main benefits of choosing Neutral Ramming Mass with high SiO2 content?

A: A high SiO2 content (minimum 98%) provides enhanced thermal stability, excellent refractoriness above 1700C, and improved resistance to chemical attack. This ensures longevity of the furnace lining and reduced maintenance frequency.

Q: When should the ramming mass lining be replaced in a furnace?

A: The lining should be replaced when signs of wear, thinning, or slag penetration are visible, or after a specified number of melts determined by the furnace manufacturer. Regular inspection ensures optimum safety and performance.

Q: Where should Neutral Ramming Mass be stored to maintain its quality?

A: It should be stored in a dry, moisture-free area, as its low moisture content (<0.5%) is crucial for maintaining its refractory properties before application.

Q: What is the process for customizing the grain size of Neutral Ramming Mass?

A: The material can be sieved and blended to achieve the desired grain size, from 0 to 6 mm, depending on the specific requirements of the customer's furnace design and operational needs.

Q: Is Neutral Ramming Mass suitable for both acid and basic lining?

A: Yes, its neutral nature and chemical composition allow it to be used effectively for both acid and basic linings in various furnace types.

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Acidic Ramming Mass

Price: 3500.0 INR /Ton

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Product Details:

Al2O3 Content (%) Less than 0.5%
CaO Content (%) Less than 0.5%
Color White
Delivery Time 1 Week
Density 2.7 Gram per cubic centimeter(g/cm3)
Fe2O3 (%) Less than 1%
Main Domestic Market All India
Material Other, Quartzite (Silica based)
MgO % Less than 0.1%
Minimum Order Quantity 25
Packaging Details Jumbo Bags/50 kg bags
Price 3500.0 INR
Refractoriness 1700C to 1800C
Sample Available Yes
Sample Policy Free samples are available
Shape Other, Granular / Powder
SiO2 Content (%) 98% Min.
Supply Ability 500 Per Day
Types of Refractories Neutral Refractory
Unit of Measure Ton/Tons
Unit of Price Ton/Tons

Provided Acidic Ramming Mass is offered with several physical properties. It is resistant against corrosion and has advanced level of thermal stability. Containing less binders, it resists wear. Also, it offers maximal output with durable life cycle. Rendered with abrasion resistant features as well as strong anti-infiltration capacity, the product has high anti-pressure as well as anti-breaking strength. Supplied with increased refractoriness, the product has finer metallurgical control with optimal output. Applicable for lining the iron that assists in melting core-less induction furnace, it is employed in the steel, copper and chemical refineries. The product is corrosion & erosion resistant to magnetite as well as basic ramming mass. Acidic Ramming Mass enables ramming insulation that allows rapid drying.

Better functionality
Longer lining & patching life
Accurate composition
Purity

Purity Of Acidic Ramming Mass:

Gives uniform erosion
Having high silica percentage>99%
Highly refined
No mica or iron content
Tailor made material
Give long lining life

A. Premium Silica Ramming Mass:

This is the widely used grade of Silica Ramming Mass made of best quality quartzite
This shows at least 30-40 % better results as compared to other Ramming Masses

B. Snow White Silica Ramming Mass:

Made of best quality of quartz available on this earth, most popular among small furnace
Ordinary silica ramming mass: Made of quartz, specially made for nali top of induction furnace

C. Pre-Mix Silica Ramming Mass:

Ready to use material for induction furnace lining, pre mixed version of KV-165
We mix Boric Acid as per customer requirement
We manufactured silica Ramming mass under completely controlled conditions and the formulation is prepared with consultations of major furnace manufacturers

D. Premium Silica Ramming Mass:

This is the widely used grade of Silica Ramming Mass made of best quality quartzite
This shows at least 30-40 % better results as compared to other Ramming Masses

It is best suited to control:

Reactivity of the refractory
Temperature in which reactivity takes place
Density and strength of the lining

Exceptional Purity and Performance

Crafted from premium quartzite, this ramming mass guarantees a SiO2 purity of at least 98%, with all major impurities strictly controlled. Its high refractoriness and strong acidic nature make it highly effective for induction furnace linings, delivering longevity and reliability to your operations.

Industry-Leading Thermal Stability

Designed to withstand temperatures up to 1750C, the product's low thermal conductivity conserves energy within your furnace. The carefully controlled grain size and bulk density enhance packing efficiency and uniformity during installation, ensuring consistent performance even under intensive conditions.

User-Friendly Packaging and Customization

Available in both standard HDPE and jumbo bags, this ramming mass can be shipped and handled with ease. Grain size can be customized per your specifications, making it suitable for a wide range of furnace geometries and industries, both domestic and export markets.

FAQ's of Acidic Ramming Mass:

Q: How is Acidic Ramming Mass applied in induction furnace lining?

A: Acidic Ramming Mass is placed manually or pneumatically in the induction furnace lining area. It is rammed to form a dense, uniform layer between the coil and the molten metal, providing a protective barrier that ensures efficient operation and reduces wear on the furnace lining.

Q: What are the benefits of using high-purity silica-based ramming mass?

A: Utilizing high-purity silica-based ramming mass ensures high refractoriness, excellent thermal stability, minimized contamination, and increased furnace life. The low levels of impurities and moisture help achieve consistent melting performance and reduce the chances of lining failure.

Q: When should the ramming mass lining be replaced in an induction furnace?

A: Lining replacement depends on operational cycles and metal type but is generally required when there are visible signs of erosion, excessive wear, or after a scheduled number of melts. Regular inspection helps determine the optimal time for renewal to prevent unplanned downtime.

Q: Where is your acidic ramming mass typically exported or supplied?

A: We manufacture and supply Acidic Ramming Mass across India and actively export to multiple international markets. Our packaging options and quality standards cater to both domestic and overseas clients in steel foundries, metal casting, and allied industries.

Q: What is the process of manufacturing this ramming mass?

A: The process begins with selecting premium-grade quartzite, which is crushed to the required grain size (0-5 mm or as specified). The material is then screened, carefully blended, and tested for chemical purity and moisture before being packed in HDPE or jumbo bags.

Q: How does the low moisture and loss on ignition (LOI) content benefit furnace operations?

A: Low moisture (<0.5%) and minimal LOI (<1.0%) reduce the risk of steam formation during furnace heating, minimizing crack formation and improving the lifespan and efficiency of the lining. This results in fewer interruptions and more stable furnace performance.

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Premix Ramming Mass

Price: 5000.0 INR /Ton

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Product Details:

Al2O3 Content (%) Less than 1%
CaO Content (%) Less than 1%
Color White
Delivery Time 1 Week
Density 2.65 Gram per cubic centimeter(g/cm3)
Fe2O3 (%) 0.05%
Main Domestic Market All India
Material Other, Quartzite (Silica based)
MgO % Less than 0.5%
Minimum Order Quantity 25
Packaging Details Jumbo bags/50 kg bags
Price 5000.0 INR
Refractoriness 1700C - 1750C
Sample Available Yes
Sample Policy Free samples are available
Shape Other, Granules/Powder
SiO2 Content (%) 98% - 99%
Supply Ability 500 Per Day
Types of Refractories Neutral Refractory
Unit of Measure Ton/Tons
Unit of Price Ton/Tons

Premix Ramming Mass is used in the lining of induction furnaces. It is directly related to the heating performance of the furnaces. This is manufactured under strict supervision of qualified and experienced work force. Proper test is executed on magnetic process to assure iron free ramming mass and to assure proper composition of granules according to furnace capacity. In addition, this Premix Ramming Mass is characterized by thermal stability, corrosion resistance and wear resistance because it contains less binders and moisture compared to plastic refractories.

Features Of Premix Ramming Mass:

Proper mixing of mass leading to optimum mixture
Only use imported Boric Acid is used to give best results
Consistent and longer lining and patching life

Engineered for Induction Furnace Lining

This premix ramming mass is specifically developed for lining induction furnaces, ensuring enhanced thermal stability and excellent heat resistance. Its high purity and carefully calibrated grain size offer uniform packing, which extends furnace lining life and reduces downtime for maintenance.

Optimized Physical and Chemical Properties

With a grain size of 0-5 mm and high bulk density (1.75-1.80 gm/cc when dry), our product maintains mechanical integrity under intense conditions. The silica content of 98-99%, very low Fe2O3, CaO, and Al2O3 impurities, and neutral refractory properties ensure reliability during melting operations.

Secure Packaging and Extended Shelf Life

Packaged in robust HDPE bags, the premix ramming mass is protected from moisture, maintaining a shelf life of up to 12 months. Its premixed boric acid bonding agent simplifies handling and application, enabling end-users to achieve consistent mixing and effective lining results.

FAQ's of Premix Ramming Mass:

Q: How is this premix ramming mass applied in induction furnace lining?

A: The premix ramming mass is directly used for lining induction furnaces by ramming or compacting it evenly within the furnace shell. Its premixed boric acid acts as a binder, facilitating easier installation and ensuring a strong, cohesive refractory layer.

Q: What benefits does the high purity and low thermal expansion provide?

A: High purity (98-99% SiO2) and low thermal expansion result in superior resistance to thermal shock and corrosion, promoting longer lining life, fewer repairs, and consistent performance during metal melting.

Q: When should the premix ramming mass be replenished or replaced?

A: Replacement frequency depends on the specific operating conditions and the type of metal processed, but typically, it should be replenished when the lining shows excessive wear, cracks, or reduced insulation capacity to prevent operational disruptions and maintain safety.

Q: Where is your premix ramming mass manufactured and exported?

A: We manufacture and supply our premix ramming mass in India, with facilities to export to various international markets, ensuring reliable delivery and technical support wherever it is used.

Q: What is the process for storing this product and ensuring its shelf life?

A: Store the ramming mass in its original HDPE bags in a dry area, away from moisture and direct sunlight. Proper storage is crucial to maintain its maximum shelf life of 12 months and preserve its chemical integrity for effective application.

Q: Is this ramming mass suitable for all types of induction furnaces?

A: Yes, thanks to its neutral refractory nature, optimized grain size, and high purity, it is manufactured to perform well in a wide range of induction furnaces, making it a versatile solution across metallic melting applications.

Q: What are the advantages of having boric acid premixed as the bonding agent?

A: Premixing with boric acid simplifies the installation process, ensures uniform distribution of the bonding agent throughout the refractory mass, and enhances the physical properties of the lining, resulting in improved durability and performance.

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Quartz Ramming Mass

Price: 6000.0 INR /Ton

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Product Details:

Al2O3 Content (%) 0.1% - 1.5%
CaO Content (%) 0.01% - 0.07%
Color White
Delivery Time 1-4 Week
Density 2.65 Gram per cubic centimeter(g/cm3)
Fe2O3 (%) 0.05%
Main Domestic Market All India
Material Quartz
MgO % 0.01% - 0.03%
Minimum Order Quantity 26
Packaging Details Jumbo Bags/50 kg bags
Price 6000.0 INR
Refractoriness 1710C - 1730C
Sample Available Yes
Sample Policy Free samples are available
Shape Other, Granular / Powder
SiO2 Content (%) 98% - 99.5%
Supply Ability 500 Per Day
Types of Refractories Neutral Refractory
Unit of Measure Ton/Tons
Unit of Price Ton/Tons

Quartz Ramming Mass is basically mixture created by mixing of powder and granules prepared from crushing of quartz stone and Boric Acid. Our provided product is generally used in induction furnace of iron and steel industry and also used as lining for the induction furnace. The offered product is properly tested on magnetic process to assure iron free material and also assures proper composition of granules according to furnace capacity. Clients can avail this Quartz Ramming Mass from us at marginal rates.

Properties Of Quartz Ramming Mass:

Thermal stability
Longer lining & patching life
Accurate composition

Product details

Boric Acid: Nil
Fe2O3: 0.05%
Ingredient: Quartzite
Max. Grain: 5 mm
Max. Temp: 1720 Degree c
Silica: 98.50%

Exceptional Thermal Stability

Quartz Ramming Mass offers remarkable thermal resistance, with a very low thermal expansion of just 0.03% at 1000C. Its high refractoriness (17101730C) ensures reliable performance in extreme environments, making it ideally suited for the demanding operational conditions in induction furnaces and steel manufacturing.

Customizable and Consistent Quality

Available in both granular and powder forms, with grain size options tailored from 0 to 6 mm, this ramming mass allows for seamless adaptation to specific industrial requirements. Packed securely in HDPE or jumbo bags, it ensures consistent quality, purity, and ease of handling from exporter to end-user.

FAQs of Quartz Ramming Mass:

Q: How is Quartz Ramming Mass applied in induction furnace lining?

A: Quartz Ramming Mass is packed and rammed into the furnace lining using pneumatic or manual techniques, creating a robust and uniform refractory layer. This ensures effective insulation, minimizes reactivity with molten metals, and extends the service life of the furnace.

Q: What benefits does high-purity quartz ramming mass provide compared to standard refractories?

A: The high-purity quartz ramming mass (98%99.5% SiO2) delivers superior thermal stability, reduced slag contamination, and enhanced corrosion resistance. This results in lower maintenance, longer lining life, and improved quality of the metal produced.

Q: When should I use a neutral refractory like this product for steel making?

A: You should choose neutral refractories, such as quartz ramming mass, when your process involves varying slags or steel grades, as it resists chemical attack from both acidic and basic slags, enhancing operational flexibility and lining durability.

Q: Where is this quartz ramming mass sourced and exported from?

A: This product is manufactured and supplied by leading exporters based in India, who ensure stringent quality controls and global distribution with tailored packaging solutions to meet international standards.

Q: What is the typical process to prepare the ramming mass before lining an induction furnace?

A: Before use, Quartz Ramming Mass should be dried (if needed) to keep moisture content below 0.2%. It can then be mixed or used directly and is rammed consistently into the lining area to achieve optimal density and minimize voids.

Q: How does low Fe2O3 and low moisture content contribute to the products performance?

A: Low Fe2O3 (0.05%) reduces impurities and prevents unwanted reactions with steel melts, while low moisture (<0.2%) minimizes steam generation and spalling risks during high-temperature operations, ensuring lining stability and safety.

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Silica Ramming Mass

Price: 8000 INR /Ton

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Product Details:

Color White
Delivery Time 4 Week
Main Domestic Market All India
Minimum Order Quantity 20
Packaging Details Jumbo Bags / 50 kg bags
Price 8000 INR
Sample Available Yes
Sample Policy Free samples are available
Supply Ability 500 Per Day
Types of Refractories Neutral Refractory
Unit of Measure Ton/Tons
Unit of Price Ton/Tons

Owing to the exceptional quality of our Silica Ramming Mass, we are one of the leading names involved in the domain. This is used in the lining of induction furnaces. The offered mass is directly related to the heating performance of the furnaces. It results in the smooth working of furnaces, better output and better metallurgical control. The offered Silica Ramming Mass is manufactured under strict observation of qualified and experienced work force.

Properties Of Silica Ramming Mass:

Better quality of lining results in the smooth working of furnaces
Better metallurgical control
Ensures smooth working of the furnaces

Product details

Boric Acid: Nil
Fe2O3: 0.05%
Ingredient: Quartzite
Max. Grain: 5 mm
Max. Temp: 1720 Degree c
Silica: 98.50%

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